UV TOC Remover
UV TOC Remover for Pharmaceutical Industry
UV TOC Remover for Pharmaceutical Industry

UV TOC Remover for Pharmaceutical Industry

Lamp typeLow-pressure high-intensity lamp
Equipment nameLow-pressure high-intensity ultraviolet TOC digestion equipment
Electric control cabinet materialCarbon steel anti-corrosion/stainless steel 304/316
Cavity materialStainless steel
Equipment power4kw-30kw
System featuresLow-pressure high-intensity ultraviolet TOC digestion equipment
Processed water volume8-65m³/h
Monitoring systemIncluding temperature control, intensity detection
Cleaning systemOnline mechanical cleaning (not included)
BallastElectronic ballast, adjustable power
Product Details

Application of UV in TOC digestion of ultrapure water in the pharmaceutical industry


1. Used for the preparation and dissolution of drugs

Ultrapure water plays a vital role in the pharmaceutical industry. First of all, ultrapure water is widely used in the preparation and dissolution of drugs, which is essential to ensure the quality and stability of drugs. Since pharmaceutical products have extremely high requirements for the purity of water, the use of ultrapure water can effectively avoid the contamination of impurities and microorganisms, thereby ensuring the safety and effectiveness of the pharmaceutical process.


2. Effectively remove residues and reduce cross-contamination

Ultrapure water can effectively remove residues when cleaning pharmaceutical production equipment and containers, ensure the cleanliness of equipment and containers, and reduce the risk of cross-contamination. This is crucial in the pharmaceutical industry because any tiny contamination may have a significant impact on the quality of drugs.


3. Play an important role in laboratory analysis

Ultrapure water also plays an important role in laboratory analysis. Many chemical analyses and biological tests require the use of ultrapure water to ensure the accuracy and reliability of experimental results. Using ultrapure water as a solvent can avoid the influence of interfering substances on test results, thereby improving the credibility of the experiment.

Principle of ultraviolet light to remove total organic carbon in ultrapure water

Ultraviolet TOC remover for semiconductor industry

Photolysis: UV photons interact with water molecules to stimulate water molecules to generate highly oxidizing hydroxyl radicals (·OH), which can oxidize organic matter in water;

Direct photolysis: High-energy photons directly break the molecular chain of organic matter and decompose organic matter;

Ionization: UV photons break the molecular chain of organic matter, ionize it, and remove it through subsequent ion exchange;

Application and advantages of ultraviolet light to remove TOC in ultrapure water process

High efficiency: UV TOC remover can efficiently remove organic matter in water and reduce TOC content.

Environmental protection: No chemical reagents need to be added during the treatment process, avoiding the risk of secondary pollution.

Stability: The equipment operates stably and can work continuously for a long time to ensure the treatment effect.

Small footprint: The equipment has a compact structure and a small footprint, which is suitable for installation and use in environments with limited space.


Ultraviolet TOC remover for semiconductor industry

Equipment Advantages

Housing.

The electropolished 316L stainless steel chamber is available in a variety of configurations for different flow rates. Optional flange orientation makes the chamber suitable for existing pipe laying corridors or narrow spaces.


UV lamps.

High-efficiency, high-output lamps are very energy-efficient, providing good system performance and reducing power consumption, thereby saving operating costs.


Control system.

The controller continuously monitors the UV system functions, including safety status. Critical and non-critical alarms are generated based on these safety status. Critical alarms shut down the UV lamp and driver. The intuitive 7" touch screen HMI allows the operator to easily configure various settings. The HMI screen displays the status of each lamp, including detailed parameters.


Modular installation.

The modular rail configuration allows multiple units to be stacked for compact and easily expandable functionality and reduced footprint.


Advanced control and predictive maintenance.

The operator interface with a touch screen is simple to use, easy to operate and monitor, capable of monitoring the health of individual lamps and predicting whether a lamp will fail. By proactively replacing lamps before failure, the general maintenance cost of the equipment can be reduced and downtime can be shortened.

Technical Parameters
Low-pressure high-intensity ultraviolet TOC digestion equipment
System characteristicsLow-pressure high-intensity ultraviolet TOC digestion equipment
Processed water volume8-65m³/h
Lamp typeLow-pressure high-intensity lamp
Equipment power4kw-30kw
BallastElectronic ballast, adjustable power
Cavity materialStainless steel 304/316L
Cleaning systemOnline mechanical cleaning (not included)
Electric control cabinet materialCarbon steel anti-corrosion/stainless steel 304/316L
Monitoring systemIncluding temperature control, strength detection
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