Technical Features
The system adopts fully automatic control (manual control is also possible), and the automatic backwash and regeneration programs can be set when the system is running;
The first-level reverse osmosis and second-level reverse osmosis are equipped with reflux pipes, and the reverse osmosis equipment is equipped with chemical cleaning devices and disinfection devices;
A PH adjustment device is installed between the first-level reverse osmosis and the second-level reverse osmosis to ensure that the conductivity of the equipment's water meets the requirements of the pharmacopoeia;
The second-level reverse osmosis membrane adopts a positively charged anti-pollution reverse osmosis membrane to ensure that the reverse osmosis equipment can operate stably for a long time
The first-level reverse osmosis pipeline adopts 304 stainless steel material, and the second-level reverse osmosis adopts 316L stainless steel material:
Online conductivity detection instruments are installed in both the first-level reverse osmosis and the second-level reverse osmosis equipment, and the conductivity of the produced water can be viewed at any time;
A low-pressure protection switch is installed before the first-level reverse osmosis, and a low-pressure protection and high-pressure protection switch are installed before the second-level reverse osmosis
The recovery rate of the first-level and second-level reverse osmosis water can be adjusted, and the recovery rate of the first-level reverse osmosis water can be adjusted. 60%-65%, secondary reverse osmosis recovery rate 70%;
The purified water storage tank is equipped with a breathing filter, and the delivery pipeline is equipped with an ultraviolet sterilizer and a microporous filter to ensure that the purified water meets the hygiene requirements.
Online water quality detection function, to understand the water quality at any time;
Fully automatic control by programmable controller, humanized operation and display system, only one button is needed to operate the equipment, and it is equipped with tap water stop protection and full water stop function;
Automatic flushing when the system is turned on, avoiding the trouble of manual flushing, so as to effectively extend the service life of RO reverse osmosis membrane;
Beautiful and exquisite appearance, safety and insulation performance meet GLP safety requirements
Real-time display of flushing, water making, full water, water shortage and maintenance status, and has sound and light alarm function;
Modular and quick-connect design is adopted, which is convenient for installation and maintenance, small footprint, and more convenient maintenance and maintenance;
Automatic flushing program is scheduled when the RO membrane equipment is turned on, with self-checking at startup, water shortage protection alarm, automatic reset when power off, low pressure and high pressure protection and other functions;
1. The structural design should be simple, reliable, and easy to disassemble and assemble.
2. In order to facilitate the disassembly, replacement and cleaning of parts, the design of the actuator should try to adopt standardized, universal and systematic parts.
3. The inner and outer wall surfaces of the equipment should be smooth and flat, without dead corners, easy to clean and sterilize. The surface of the parts should be chrome-plated to resist corrosion and prevent rust. Avoid using paint on the outside of the equipment to prevent peeling.
4. Equipment for preparing purified water should use low-carbon stainless steel or other materials that have been verified not to pollute the water quality. Equipment for preparing purified water should be cleaned regularly and the cleaning effect should be verified.
5. The materials that come into contact with water for injection must be high-quality low-carbon stainless steel or other materials that have been verified not to pollute the water quality. Materials. Equipment for preparing water for injection should be cleaned regularly and the cleaning effect should be verified.
6. The storage period of purified water should not be longer than 24 hours. Its storage tank should be made of stainless steel or other materials that have been verified to be non-toxic, corrosion-resistant, and non-leaching polluting ions. A hydrophobic sterilizing filter that does not shed fibers should be installed to protect its vent. The inner wall of the storage tank should be smooth, and there should be no dead corners or sand holes in the pipes and welds. Sensors that display parameters such as liquid level, temperature and pressure that will not cause stagnant water pollution should be used. The storage should be cleaned, disinfected and sterilized regularly, and the cleaning and sterilization effects should be verified.
7. Transportation of pharmaceutical water
(1) Purified water and pharmaceutical water should be transported by stainless steel pumps that are easy to disassemble, clean and disinfect. In cases where purified water and water for injection are required to be transported by compressed air or nitrogen, the compressed air and nitrogen must be purified.
(2) Purified water should be transported by circulating pipelines. The pipeline design should be simple and blind pipes and Dead corners. Pipes should be made of stainless steel or other pipes that have been verified to be non-toxic, corrosion-resistant, and non-leaching polluting ions. Valves should be sanitary valves without dead corners, and the flow direction of purified water should be indicated.
(3) Pipes and pumps for conveying purified water and water for injection should be cleaned, disinfected and sterilized regularly, and can only be put into use after verification.
8. The design of pressure vessels must be undertaken by licensed units and qualified personnel, and must be handled in accordance with the relevant provisions of the National Standard of the People's Republic of China "Steel Pressure Vessels" (GB150-80) and the "Regulations on Safety Technical Supervision of Pressure Vessels".
Biological preparations, in vitro diagnostic reagents, medical devices, pharmaceutical industry, health products, oral liquids, cosmetics, food, medical large infusions, pharmaceutical preparations, genetic engineering, water for kidney dialysis, disinfectants, eye drops, non-woven fabrics industry, medical and health supplies (gauze, mouthpieces, wet wipes, protective clothing, medical gloves, diversion tubes, etc.)
Chinese Pharmacopoeia GMP 2020 version of purified water standards, EU and FDA GMP specifications and implementation guide, medicinal purified water preparation device JB/T20194-2019, pharmaceutical process water system design specification GB50913-2013.
The system is automatically controlled, simple to operate and convenient to manage. The equipment has an intelligent automatic controller, which has the advantages of simple and convenient operation, stable water quality, low operating costs, green environmental protection, and easy maintenance.